Close-die Flashless Forging in Automotive Industry

نویسندگان

  • G. Gráf
  • J. Čermák
چکیده

This paper describes the possibilities and conditions of the closed-die flashless forging process using conventional mechanical presses and equipment. The technique of driven gear forging with an internal flash or with special die design has been developed. The quality of forgings is comparable to that achievable on Hatebur presses. Furthermore the problem of how to increase shift production under the same conditions so that the same quality and accuracy are achieved will be discussed. The material flow in the die cavity is affected by die design. Numerical simulation was used to optimise this process.

برای دانلود متن کامل این مقاله و بیش از 32 میلیون مقاله دیگر ابتدا ثبت نام کنید

ثبت نام

اگر عضو سایت هستید لطفا وارد حساب کاربری خود شوید

منابع مشابه

Hot Flashless Precision Forging of Long Pieces

Within the net-shape and near-net shape technology hot flashless precision forging leads to high forging accuracy of the workpiece with regard to dimensional and surface finish tolerances. The main advantages are shortened production cycles by eliminating machining operations and the saving on raw material lost during machining. By producing ready-to-mount forgings high economical and ecologica...

متن کامل

The Review Study of Forging and Effects on the Produced Part

There are several method for forming bulk material, such as forging, rolling and extrusion. Every of these methods have advantages and dis-advantages of their selves. Forging process is one of the most common of them that include a die, press and in some case heater with controlling system, and has a special place in automotive, military and aerospace industries due uniformity of the final prod...

متن کامل

Forged Pieces from Magnesium Alloys and Their Utilization in Automotive Industry

The paper presents an investigation on the effect of process variables and material condition on forgeability of magnesium wrought alloys of Mg-Al-Zn group, AZ31, AZ61 and AZ91. The experimental work includes studies of forging capabilities of the alloys in closed-die forging at hot and warm-working temperatures. Forging tests are performed for material both in as-cast and asworked condition, f...

متن کامل

Wear Improvement of Tools in the Cold Forging Process for Long Hex Flange Nuts

Cold forging has played a critical role in fasteners and has been widely used in automotive production, manufacturing, aviation and 3C (Computer, Communication, and Consumer electronics). Despite its extensive use in fastener forming and die design, operator experience and trial and error make it subjective and unreliable owing to the difficulty of controlling the development schedule. This stu...

متن کامل

Forgeability Study of Medium Carbon Micro-Alloyed Forging Steel

Micro-alloyed steel components are used in automotive industry for the necessity to make the manufacturing process cycles shorter when compared to conventional steel by eliminating heat treatment cycles, so an important saving of costs and energy can be reached by reducing the number of operations. Microalloying elements like vanadium, niobium or titanium have been added to medium carbon steels...

متن کامل

ذخیره در منابع من


  با ذخیره ی این منبع در منابع من، دسترسی به آن را برای استفاده های بعدی آسان تر کنید

برای دانلود متن کامل این مقاله و بیش از 32 میلیون مقاله دیگر ابتدا ثبت نام کنید

ثبت نام

اگر عضو سایت هستید لطفا وارد حساب کاربری خود شوید

عنوان ژورنال:

دوره   شماره 

صفحات  -

تاریخ انتشار 2012